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December 14, 2006

Do What You Want Behind The Barn, But Be Careful Brewing Your Own Soydiesel!

So your neighbor has a soybean extruder to make bean meal for his hogs, and the two of you have been thinking about squeezing the oil out of your beans to make soydiesel and save some money on fuel bills next spring. My, you have a plan! And all you have to prevent is a farmstead-destroying methanol explosion. Or maybe your plan is a bit tamer, and you just want to try some of the soydiesel available from the local co-op, but you’re not sure how well it performs. Maybe it is a good time to chew the fat about soydiesel.

Soybean oil-based biodiesel is accelerating in popularity, both for its benefit to the soybean market and for its performance in diesel engines. Purdue agronomist Shawn Conley and Purdue ag engineer Bernie Tao have produced a fact sheet “Biodiesel Quality: Is All Biodiesel Created Equal?” which will answer some of your initial questions about biodiesel.

Just as ethanol has offset part of our dependence on petroleum, soybean oil can do the same in diesel fuel. After all, Rudolf Diesel didn’t have diesel fuel to power his invention, and instead he used vegetable oil (peanut oil if you must know.) So from day one, diesel engines could run on vegetable oil, but today’s high performance engines were designed for diesel fuel, and accommodations have to be made if part of the fuel is soybean oil, or really soy methyl ester to be exact.

Creation of soydiesel takes a chemical reaction that will be familiar to a fat chemist (not a heavy chemist, but one who studies fats, such as soybean oil.) The soybean oil is combined with methanol to make soy methyl ester, a long chain hydrocarbon similar to diesel fuel, and that is how it can easily blend. The soy methyl ester is also known as B100, or 100% biodiesel, and you’ll need to keep track of your percentages. As an aside, methanol is not only toxic stuff but highly explosive, and you probably don’t want to order a tank truck to make your own B100, because of the threat to your neighborhood. There is more liability than your insurance agent will want you to have in playing with methanol.

You may see some references to whether the soy methyl ester is saturated, monounsaturated or polyunsaturated. Chances are your spouse can explain those to you since she watches nutrition issues for the family. What you need to know is that those different fatty acid chains in the fuel will perform in different ways in your engine. They will have different cetane points which affects ignition quality, different cloud and stability points, which affects cold weather flowability, and release of pollutants.

Conley and Tao compliment soydiesel because it provides a more consistent energy output, compared to pure diesel fuel which can vary by 15% due to blending. They say, “In general, however, the average energy output for #2 diesel fuel is approximately 8% greater than for B100. In a typical B20 blend, this would equate to an approximately 1% loss in fuel economy and an insignificant drop in torque and power.” Remember that B20 blend is 20% soy methyl ester and 80% diesel. They say that the soydiesel will have a higher cetane number, which indicates shorter ignition delay.

When buying soydiesel, request information on its cloud point, pour point, and cold filter plug point, all of which will be important in using the fuel in cold weather. Just like diesel fuel which can turn into a gel in a fuel tank and refuse to be pumped into the engine, soydiesel may also have sluggish characteristics, and you will need to ask your fuel supplier for that information. A Cornbelt farmer will probably not be able to use B100, but lesser blends will work, and particularly with cold flow additives.

For those of you enticed by a do-it-yourself soydiesel program, Conley and Tao provide some final thoughts before they disinherit you:

1. Methanol is extremely flammable and volatile. Catalysts used in making biodiesel, such as sodium/potassium hydroxides, are very caustic and can cause chemical burns.
2. Engine warranties may not be covered if your fuel does not meet ASTM standards.
3. Biodiesel can only be stored for 6 months or less before there is a risk of contamination.
4. In a northern climate, cold flow properties as well as vehicle manufacture warranties based on blends are issues that must be confronted.
5. Transportation fuels are usually taxed federally if used on public roads. Those using homemade biodiesel in trucks driven on public roads may be in violation of federal tax laws. Those selling homemade biodiesel must be prepared to face the legal issues involved with selling fuel.

If this brief conversation about biodiesel has whetted your appetite for more, visit the website of the National Biodiesel Board for both technical and energy policy information.

Summary:
Biodiesel is a fuel that probably has a place on your operation, from the standpoint of both economy and performance. While the fuel can be made on-farm, it is not recommended because of hazards. If you are purchasing commercial grades of biodiesel, learn about its performance characteristics in cold weather so you won’t have a nasty surprise during high expectations this winter. You will see many references for different blends of soydiesel, and the number indicates the percent of soy methyl ester in the petroleum blend.

Stu Ellis

Posted by Stu Ellis at December 14, 2006 12:23 AM | Permalink

Comments

Dear Stu,
We processed our own soybeans for 6 months until fuel prices went down and soybean prices went up. We fed the SBOM to our dairy cows (they loved it) and burned the soyoil in our tractors. Our experience showed that it "can be done" using DFX additive and allowing the soyoil to set in a tank for at least a week to precipitate out the parafins, etc. Our engine efficiency was greater than conventional diesel fuel. I think you need to investigate further! We need to tell Exon-Mobile, BP, and the other "corporate dictators" to take a hike! Please don't kill our only path to freedom. Believe me, this process is being done successfully right under your nose. To contact me-618-634-9330 or Email at Walquist@agristar.net

Tom Walquist
Walquist Family Farm

Tom:
Thanks for the report. After all, 90% of the commercial equipment, products, and farming practices used on farms today were first developed on a farm, by an entrepreneur such as yourself. I just don't want anyone to have an "OOOPS!" and evaporate with a methanol tank. I will change the title of this posting to: "Be Careful Brewing Your Own Soydiesel"
--Stu

Posted by: Walquist Farms at December 16, 2006 6:15 AM

I have been searching for a back-yard means to use soy or any other crop to make diesel. I have about 5 acres in Southen Ca.

Can I do anything or is this still just dreaming?

monty wentzel
619 212-2392

You are not dreaming. 5 acres will house either a large production plant, or an insufficiently-sized field of soybeans. The process is fairly straightforward to convert soybean oil to a methly ester (bio-diesel). You'll need to find a market for all of the glycerin you produce, unless you bottle it as home grown farm soap.
~Stu

Posted by: monty wentzel at May 12, 2008 6:07 PM

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